We make ordermade grinding machine.Please feel free to consult.
The RTG-series is the world's highest-level grinding machine in the 21st century. It was developed from our long years of expertise and technological know-how from dealing in PCD grinding machines by KANEHIRA. They are a leading grinding machine manufacturer with over 30 years experience in the manufacture of PCD tool grinding machines.
RTG36000 NC type
RTG3500 CCD camera type
RTG3800 Automatic machine with loader
By using digital camera, a initial preparatory work performs smoothly, and various measurement and saving measurement image in real time.
Saving a work before and after the processing, so that it contributes quarity assurance.
Observing from low to high magnification by a zoom lens. Especially small diameter nose R set smoothly in high magnification.
Crack or separation of work can be observed by epi-illumination. Especially it demonstrates on regrinding process.
Concentric circle, semicircle, viewing cross line
Concentric circle, semicircle, viewing cross line
XY distance measurement
Camera image 200X
Drawing of workpiece
Cylindical mini work piece grinding attachment
NC cylindrical grinding: Machining a small-diameter grinding wheel using an index device
PCD cutter grinding
Machining a disposable tip (The tip breaker is machined at the same time)
The Blum laser system measures the configuration of the workpiece on the machine,completely automatically. The results of the measurements are used to prepare for the next machining session,to reduce the time needed for highly accurate machining. Setup time is also substantially reduced.
The AE ultrasonic sensor incorporated in the main spindle alerts the operator to any micro-vibration which might occur in the main spindle during operation. The alert is shown in real time on the monitor. It can also be used for checking the resistance while grinding,for sensing contact,and other purposes.
The high-performance dresser mounted on the machine continuously keeps the diamond wheel aligned and flat,for the best accuracy. This provides high accuracy,great uniformity ,and high efficiency to your machining operations. Programming for constant compensation will get the most out of the NC.
A number of thick ribs are used for the machine,after careful consideraton of the distribution of mass on the superstructure. This provides the rigidity required of a PCD tool grinding machine,as well as the ability to absorb vibration.
The entire machine is enclosed snuggly in a housing that uses only a very small floor space for installation (1550mm x 1742mm).There are no unnecessary projections of doors or servomotors. The operation panel is carefully designed and organized for easy operation.
A great many user macro programs(some macros are optional) are possible, for easy and efficient operation. The machine comes with some macros already installed. Even operators who are not familiar with NC machines can easili progam a macro. We also stand ready to make customized macros, according to a costomer's machining needs.
1)8 axes NC control
3)AE sensor system
4)NC on-board dressing
5)Digital zoom camera device
6)With automatic loader
7)A workpiece is set on exclusive holder
8)Exclusive holder with ID chip
9)Micron folder with tempreture adjustment
Demonstrating power to smoothly start new item.
Mixture flow production is possible by ID.
ID aquires the variations of workpieces and corrects them.
Utlizing quality control and quality assurance by using and saving ID data of workpiece images.
You can create programs easy by PCD tool grinding interactive programming system that combines KANEHIRA's know-how of PCDgrinding over many years. It can response to change shape of item promptly.
Reliability of open CNC in PC is improved greatly. There is no risk of data loss by crush.
A nighttime unmanned operation is possible.
|Operation panel||Equipped with LCD(9.5inch)|
|Manual pulse generator||1 set|
|Operation unit||FAUNC 32i-MB|
|Wheel spindle||Spindle motor||spindle motor|
|Wheel spindle speed||500-4000min-1|
|Swivel angle||AC servomotor(B axis)|
|Wheel shape||Taper cup type φ200 x T65 x H60|
|Wheel spindle stock||Wheel spindle stock travel||AC servomotor(X axis)|
|Cross table horizontal travel Right and left||Manual||NC(V axis)|
|Cross table horizontal travel Right and left||40mm||25mm|
|Cross table horizontal travel Back and forth||AC servomotor(U axis)|
|Cross table horizontal travel Back and forth||40mm|
|Work table swivel||AC servomotor(C axis)|
|Work table swivel angle||-95°～+95°|
|Infeed table travel||AC servomotor(Z axis)|
|Infeed table travel||115mm|
|Cross table vertical travel||AC servomotor(Y axis)|
|Cross table vertical travel||70mm|
|Back and forth travel||AC servomotor
|Control function||Continuous/intermittent selectable|
|Wheel for use||Cup type φ100mm|
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|CCD camera unit||CCD camera||6 magapixel color CMOS|
|High precision zoom microscope||1-5x|
|PC||Windows 7,HDD250G,DVD drive,
|Monitor||17 inch color LCD|
|Monitor magnification||40-200x (zoom lens)|
|Measurement function||Scale,between two points,radius
|Display soft||Cross scale,concentric circle,semicircle|
|Transmitted light||LED 6W|
|Camera||Reinforced-camera mount system|
|Coolant unit||A||Tank capacity / Pump||60L / 60W|
|B||Tank capacity / Pump||60L / 60W|
|Filter||Simple paper filter|
|Filter||Micron filter temperature adjustment|
|Work table(X-table) digital display|
|Custom macro soft|
|Auto measuring unit for wheel position|
|Auto measuring unit
for work form
|Used laser point gage|
|Auto measuring software for work|
|Wheel axis acoustic unit||To know touching with a wheel|
|Work loading unit|
|Diamond wheel||Taper cup type|
|Vice||Type A||Work clamp side lock type|
|Type B||Quick change type|
|Quick change vice|
|Dividing head||Mizoguchispring collet type
Min,angle index 1° 12divisions
Standard plate includ
|Cylindical grinding attachment||Collet type
|Dividing table for cylindrical grinding attachment||Collet type
|Dividing table for cylindrical grinding attachment NCtype|
|Cylindical mini work piece grinding attachment|