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RTG1000 RTG2000M

RTG2000M

Tool Grinding Machine

The RTG-series is the world’s highest-level grinding machine in the 21st century. It was developed from our long years of expertise and technological know-how from dealing in PCD grinding machines by KANEHIRA. They are a leading grinding machine manufacturer with over 30 years experience in the manufacture of PCD tool grinding machines.

Features of RTG2000M

 

Adoptahighrigidity-antivibration prop for a support parts of the measuring instrument on the machines.

Enable to observe the grinding in real time by high magnificant image (CCD camera type)
While processing, you can confrm work-approach and the state speedily, and processing effciency improves.

High accuracy,high rigidity

To double swivel precision and rigid of XY table swivel axis by adopting high rigidity bed.

The scene of checking rigidity of the swivel section.

High efficiency processing.

High efficiency processing is possible by high capacity motor (option 2.2kw).

 

Super precision nose R grinding

Super precision & super high rigidity swivel part(option) guarantees 1mm or less circular precision(actual value 0.2

Super precision swivel base

Reduction in processing time

Use a quick slide equipment, it is possible to grind and conform the cutting tooth of work material in a few seconds continuously, and the whole work can do in the shortest time without unnecessary operations.

It is possible to do the qualified measurement in the state that installed work piece, and it makes possible to be time shortening and improve processing accuracy.

Also, with the dresser on machine (option) , the wheels can dress with one touch while processing.

CCD camera

By using of high-performance digital CCD camera;

  • It is possible to process such as grinding tools exactly an arc (corner radii).
  • Drawing a concentric circle in arbitrary size.
  • Drewing a setting of nose radius intersection range.
  • Real-time observation / measurement of high accurate recessing bite and grinding to a width.
  • Drawing arbitrariy cross scale.
  • Save the various measurement and measurement screen in PC.

The camera can move 100mm above.

Work samples by RTG-2000

PCD tip R0.3mm grinding work

PCD tip R0.3mm grinding work
Tip:Element Six,CTM-302
Diamond grain dia. 2-30 micrometer

Forming machine:Super precision swivel base, 1-axis infeed CNC type

Standard specifications

  • Wheel spindle

    Motor power

    1.5kW

    Rotation speed

    1,700min-1 (60Hz)

    Angular angle

    -10~+25°

    Vertical travel

    120mm

  • Spindle head

    Oscillation stroke

    0~30mm

    Oscillation speed

    36rec/min.

    Stroke

    150mm

  • Work table

    Cross table travel

    60mm(X,Y axis)

    Swivel angle of work table

    -100°~+100°

    Digital display of swivel angle

    Min.5′

    Table handle graduation

    0.01mm

    Work infeed stroke

    50mm

    Work infeed stroke(NC)

    100mm

    Work quick slide stroke

    50mm

  • Grinding wheel

    Wheel size(not include wheel)

    Taper cup type D150 x 40t x 40H

  • Illumination

    Transmitted lighting

  • Standard accessories

    Wheel frange

    Standard I.D.40 1 set

    Tools

    1set

    Instruction book

    inc. Electric circuit and Air circuit diagram

  • Color

    KANEHIRA standard

    5GY7/4(Green)

  • Language

    Japanese

    Instruction book, Name plate, PC

  • Weight

    2,000kg

Option

  • 【Mount type dresser】
    Control function | Continuous or intermittent
    Diameter of dress wheel | φ75mm
    Wheel size | Cup type
  • Coolant unit | 60L Tank capacity 60W Pump
  • Digital display of grinding depth | Min. 0.001mm
  • Variable of wheel spindle speed | 1000~3000min-1
  • Variable of speed of oscillation |
    10-60times/min
  • Digital swivel goniometer | 1′
  • Powering up of wheel spindle motor | 2.2kW
  • 【Digital camera】
    CCD camera | 6 magapixel color CMOS
    High precision zoom microscope | 1-5X
    Monitor | 17 inch color LCD
    Monitor magnification | 45-250x(zoom lens)
    Measurement function | Scale,between two points,radius angle,calibration
    Display soft | Line segment,Arc,DXF-data
    PC | Windows 7,HDD250G,DVD drive,Keyboard,Mouse,USB3.0,LAN
    Transmitted light | LED 6W
    Camera | Reinforced-camera mount system
  • Splash guard
  • Index device |
    Min,angle index 1° 12divisions Standard plate includ
    Max. size of index device φ42
    (high precision Mizoguchispring collet type)
  • Cylindical grinding attachment | Scroll type, Collet type
  • Cylindical grinding index attachment | Collet type
  • 3D vise | Large type / Small type (large type RTG2000M only)
  • Quick change vise
  • Wiper R grinding jig
  • 1 axis NC machine
  • Super precision swivel base | ○

Machine dimension

Kanehira

Kanehira

Kanehira

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