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Diamond Wheel Dressing Machine /CBN/Grinding Wheel(CNC)

SAF 75 / 210 / 410 / 510 / 850

The SAF-series CNC form dressing and truing machines for superabrasive(Diamond,CBN) wheels are high-performance machines that display the power in the industry field where the highest value is given to the "Superthin","Complex shape" and "Complete form" superabrasive wheels.

See more imformation about manual type

Diamond Wheel Dressing Machine(NC type) SAF410-CCD

SAF410-CNC5-CCD

Diamond Wheel Dressing Machine (NC type) SAF850

SAF850

Diamond Wheel Dressing Machine (NC type) SAF75

SAF75

SAF410-movie

Sample by high accuracy forming wheel

Sample by high accuracy forming wheel

Processing results

After customers process the diamondwheels for dia.0.09PCD drill-flute-recessing,1-1000 pieces of all are processed in a good state by customer's grinding machine, and it gives 100percent satisfaction for concrete shape.
Also, the machine achive a good reproducibility in 10 times of same shape examination of dia.0.1PCB drill-flute-grinding.

The High Rigidity Guaranteed

Tool

We put our knou-how of machine development together,and guaranteed the high rigidity of the bed and whole machine structure.
The machine is high rigidity and low oscillation; the machine body is complete-box-type-structure and bed filled up with concrete.

The highly accuracy linear roller way are used on the table slide. It enable to have a rigid body and a accuracy movement. SAF410-CNC5-CCD reduce the machine-trace-line-error to a sub-micron-level by the center of gravity movement during the processing.


Normal Direction Control

The program operation keep the wheel control to face the normal direction all the time. It makes possible to process the outline accuracyly.

Digital CCD Camera

Digital CCD camera is installed in the measurment stand on the machine of gate type structure. It reduce a vibration and heat displacement to minimum.
Also,it show its ability for the high magnification measurement by saving various measurements and their images.

image for digital CCD camera

Magnificant of 200, dia.150mm Work circumference (Wheel for the drill-flute-grinding)0.02mm/div

Various software/ CAM system

It helps your easy to operate this 5-axis machine.
A macro programming for a processing defined shape is easy by interactive programming system. In addition, KG-CAM can make easy to program for processing specific shapes with CAD drawings (DXF files) and multipoint data.

A screen of KG-CAM simulation.Interactive mode software

A screen of KG-CAM simulation.

Sample of shape pattern macro programSample of shape pattern macro program

Sample of shape pattern macro program

The Point of The High accuracy

This machine support the rivision frange and multi-set-wheel with arbar of each companies.(cf. chart below a figure of touring)

It can set the spindle quill with diamond wheel removed from the griding machine,during processing,the intial abration of the wheel is reduced by suppressing the vibration to minimum.(It is important to be in a good condion of your spindle.)

spindle,wheel

It is able to adjust wheels (Diamond&CBNwheel) in the state you set on wheelarbars or franges in a single or multi. By this reason, you can possible to dress smooth and adjustable on the machine in the shortest time. In the processing, shortening of laege loss time and actual drive time improves because it does not need do smooth grinding and work on onboard dresser.

By exchanging various arbars and adapters in work spindle, franges and wheelarbars of deffirent machine support high accuracy. Also,the spindle quills that was installed various adapters and the spindle quills for each companies machines are installed by exchangeable quill holders; It makes adjusting possible higer accuracy.

Standard specifications

SAF410-CNC5
-CCD
SAF410-CNC5
-CCD-305

SAF850

Maching Capacity Max. diameter of forminng wheel φ410mm φ850mm
Min. diameter of forminng wheel φ1mm ask
Max. width of forminng wheel 40mm

ask

Forming angle ±95° ask
The movement
and adjustment range
Work spindle head Cross Manual:160mm

ask

Longitudinal

Manual:85mm ask
Wheel spindle head Cross (U-axis) NC:50mm ask
Oscillation (V-axis) NC:70mm ask
Swivel (C-axis) NC:95° ask
Longitudinal of swivel base (Y-axis) NC:80mm ask
Cross of swivel base (X-axis) NC:100mm ask
Projector Vertical 80mm ask
Cross / Longitudinal 13mm ask
Wheel spindle angular offset angle 0~20°

-

ask

Work spindle Remodeling for installation customer's specific spindle
Motor 1.5kW 4P ask
Wheel spindle Spindle speed (Inverter use) 500-1800min-1 ask
Motor 0.75kW 4P (OP 1.5kW 4P) ask
Wheel size φ205x19xφ50.8 φ305x19x50.8 ask
Digital
camera
CCD camera 6 million pixel color CMOS  
High accuracy zoom microscape 1-5x  
PC Windows 7,HDD250G,DVD drive,Keyboard,Mouse,USB3.0,LAN  
Monitor 17inch color LCD (OP 21inch color LCD)  
Magnification of monitor 45-250X(Zoom lens)
(Magnification range is changeable by lens exchange)
 
Drawing soft Cross scale,Concentric circle,Angle line  
Measuring function Scale,Distance between two points,Radius,Angle,Calibration  
Drawing function Line segment,Arc,DXF-data  
Transmitted source of light LED 6W  
Structure Vibration-free bridge type:supported at 3 points  
Cover of machine Upward opening oil pan  
Control unit FANUC Series 32i/31i-MB  
Others Automatic refueling unit 1 set
Supply of air
(Dry air)
Consumption of air 90L/min  
Wheel frange 1 piece
Machine weight 4,000kg  
Standard accessories 1 set
Standard tools 1 set
Catalog(PDF) SAF410
SAF410-English
ask
Adobe Reader distributed by Adobe Systems is necessary to view the PDF file.
Please use to download from.

Option

Signal tower Red Orange Green
Control panel name plate Each language
Coolant unit Capacity-Coolant pump 60L 60W
100L 180W
With simplified paper filter
Work spindle Spindle speed (Inverter use) 25-250min-1
Exchangeble holder for
spindle quill
φ45mm 1 set
φ60mm 1 set
φ70mm 1 set

Machine dimension

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